Rebirth 99 to become a car giant
Chapter 57 A story caused by an ordinary production change application
Automobile OEMs have high requirements for the production stability of parts.
The confirmation of various CP values and CPK values is closely related to these.
For auto parts suppliers, any material change, component source change, equipment change, production site change, etc. need to be reported in advance and can only be implemented after approval.
These contents will be emphasized in the "change point management" requirements of each OEM.
As a supplier of nut plates, Nanshan Auto Parts Factory needs to replace stamping equipment to produce nut plates. Naturally, this matter also needs to be reported.
However, since they are the second-tier suppliers of Chuncheng Volkswagen and Modu Volkswagen, their reporting target is Chuncheng Stamping Factory.
Afterwards, Chuncheng Stamping Factory will report to the main engine factory to obtain approval for the change.
"Old Wang, is it unnecessary for us to fly to Yangcheng for such a simple process change application?"
"Anyway, those presses are all producing nut plates, and it doesn't matter which one you change."
Liu Darui has objections to Nanshan Auto Parts Factory.
At the beginning, he was often scolded because of the nut plate mold.
So if he could not go to Nanshan for a business trip, he would not go.
But this time, it was Wang Le who lifted the hat of general manager Dong Chun and forced him to go on a business trip with him.
"Liu Bu, Nanshan Auto Parts Factory has several presses for producing nut plates. If you change between these presses, I will naturally not ask you to make a special trip."
There is obviously a reason for Wang Le to come to the scene to confirm so actively this time.
You know, before this business trip, Zhang Fugui and Cai Rong from Nanshan went there to report to him once.
"how?"
"Did they buy new equipment?"
Liu Darui's words were a little sour.
The development of Nanshan Auto Parts Factory is so fast that they are not used to it.
"If we continue to buy Huitian or Schuler presses, then we don't need to come here."
"Just make sure that their changed size parameters are fine."
When Wang Le said this, Liu Darui became a little curious.
"Could it be that they purchased equipment from a third manufacturer?"
"Wouldn't the equipment at the scene be of the IWC brand? Does anyone have it?"
"It's very difficult to manage. Are they not afraid of problems?"
As the head of the technical department of Spring City Stamping, Liu Darui often needs to go to the second-tier suppliers to do some audit work with procurement.
IWC equipment is obviously something they don't want to see.
"Management is difficult, that is their own problem."
"Anyway, the nut plate is produced using the PRG process. As long as the equipment is suitable, changing it will not have much impact."
"But this time, they directly used the equipment produced by themselves, and they kept selling to us, trying to persuade us to purchase his press."
When Wang Le said this, Liu Darui understood why he had to drag himself to the scene this time.
However, he is not optimistic about Nanshan's self-produced equipment at all.
"When it comes to PRG technology, Nanshan is one of the best in China."
"I admit it!"
"But the design and production of PRG presses is completely different from PRG molds. I have never seen any stamping factory in the industry produce its own presses."
"They are messing around like this. Don't damage the mold at that time, it will not be good if it affects our supply."
Liu Darui's focus is not on the self-produced presses produced by Nanshan at all.
He was just worried about whether the molds supplied to him would be damaged.
If the mold is broken, it will take time whether it is remade or repaired.
If you are not careful, it will lead to supply problems.
Especially during this period, Spring City Motor Group and Toyota Motor have established a joint venture company, and the entire Spring City Motor Group is learning Toyota's lean management production model.
In order to reduce costs to the greatest extent, Spring City Stamping Factory did not make too many nut plates in stock.
At that time, the mold is broken, the inventory is used up, and the production of Modu Volkswagen and Spring City Volkswagen will be suspended...
Thinking of that scene, Liu Darui felt a lot of pressure.
"It shouldn't be so..."
Hearing what Liu Darui said, Wang Le also felt a little guilty, "Since Nanshan Auto Parts Factory dared to invite us to visit and inspect the site, it means that the quality of the presses they produce should be okay."
"At least judging from the equipment parameters they provided, the changed nut plate size parameters are not weaker than before the change."
In this way, the two have been chatting about Nanshan since they got on the plane.
When they came to Nanshan Auto Parts Factory, they naturally didn't listen to any reports, and came to the site to see the condition of the equipment.
"Punch 25 times a minute?"
"I remember using Aida's press to punch 22 times a minute, right?"
Liu Darui held a stopwatch in his hand, pinched the watch himself, and checked the production tempo.
For the stamping factory, in the case of satisfying the quality, it is definitely hoped that the stamping speed should be as fast as possible.
But this is closely related to the conditions of equipment, molds, and parts.
The faster the stamping speed, the higher the requirements for equipment and molds, and the simpler parts are also required.
Now the parts have not changed, the mold has not changed, but the stamping speed has increased.
Although it has only increased 3 times, it is also a very scary data.
"Liu Bu, your memory is really good."
"It seems that you are well aware of the condition of every part."
"What you said is correct. Before that, the production beat of our nut plate was indeed about 22 times a minute."
"However, the press developed by us has made some improvements to the crank linkage mechanism and motor, which can increase the production cycle while ensuring the quality of parts and equipment safety."
Cai Rong was full of confidence and introduced Liu Darui with a smile.
To be honest, Cai Rong didn't believe that his own equipment center can produce 600 tons of PRG equipment, and its various parameters have completely surpassed the existing equipment of Huitian and Schuler.
But facts speak louder than words.
"Is this device really produced by you?"
Wang Le walked around the press several times, constantly comparing it with the press in Huitian next to it.
During this period of time, since Spring City Stamping Factory was reviewing and importing special PRG stamping equipment, Wang Le also studied this kind of press well.
Ordinary people want to fool him, but it's not that easy.
"Wang Bu, from the design to the assembly of this equipment, everything is done by our equipment center in Nanshan."
"Judging from the current confirmed situation, the parameters in all aspects are comprehensively surpassing Huitian and Schuler."
"But our cost is only half of Schuler's, and about 30% cheaper than that of Aida's press."
"The most important thing is to buy our press, you don't have to worry about any after-sales problems."
At this time, it was naturally Zhang Fugui's turn to play.
He, the head of the procurement and sales department, will not only need to consider the sales of parts and equipment in the future, he will also take care of it.
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