Rebirth 99 to become a car giant

"Director Cao, if we don't understand your production process, how can we confirm whether the parts you produce meet the requirements of the drawings?"

"We went to various manufacturers to inspect, of course we had to take some photos, otherwise how would we make a business trip report?"

"You can't even meet such an ordinary request?"

Before Bu Defan could speak, Li Jianfeng, the buyer next to him, jumped out.

Although Modu Volkswagen is a joint venture company, in order to ensure that the quality of parts will not be affected after localization, all localization proposals need to be approved by the German resident staff.

In many cases, the voice of Volkswagen is greater than that of Modu Automobile Group.

Li Jianfeng saw that Cao Yang was embarrassing his boss there, so he naturally wanted to stand up.

However, this time, maybe he will be disappointed.

"Mr. Bu Defan, Li Gong, our nut plate innovatively uses the PRG process. The process design of this set of progressive die is unique in the country and even the world. It includes the nut plate processing process of our Nanshan Auto Parts Factory. Various know how in "

"Presumably the two experts are very clear that this part is produced in Germany using the TDM process, which is gradually stamped through a set of single-process dies, and finally produced."

"Although the parts are small, due to the need to stamp out bosses on the t3. meet the requirements."

"There is a huge difference between the two processes in terms of production efficiency and production cost. Our Nanshan Auto Parts Factory was able to reduce an imported part worth more than 10 yuan to the current level, thanks to the craftsmanship of continuous research."

"So I'm sorry, you can visit the whole process of this nut plate at will, and you can take pictures of other factory equipment except the mold, but this mold can only be seen but not photographed."

When Cao Yang was explaining there, Zhang Fugui, Cai Rong and the others next to him were about to break out in cold sweat.

If it wasn't for the boss who stood up to stop him, and the boss personally designed this set of molds and instructed the workers to process them, they would never have allowed Cao Yang to act like this.

After all, for those who have offended the public in Shanghai, will there be any future orders?

Without orders, if the factory closes down, they will also be unlucky.

The audit experts of Shanghai Volkswagen can be said to be the key figures in the life and death of Nanshan Auto Parts Factory.

How can you be so impolite?

"Okay, very well said!"

"Artisan spirit, I like it!"

"This technological innovation is very valuable!"

"If your quality is stable after mass production, I will help you promote this nut plate to the global public."

While applauding, Bu Defan said something with a slightly weird tone.

Obviously, Cao Yang's obstruction not only did not make him angry, but left a deep impression on him.

Although he is a manager of the purchasing department, his father is a senior employee at the headquarters of Volkswagen. He has worked his way from a quality engineer to the position of purchasing director along the way.

Therefore, he has a very deep understanding of the craftsman spirit.

He visited many domestic parts factories before, but none of them mentioned the craftsman spirit to him, let alone any factory with better craftsmanship than the original German factory.

For example, after the localization of Nanshan Auto Parts Factory, not only the cost has become lower, but the technology has become more advanced, and none of them.

More manufacturers use labor cost advantages to localize imported parts. Compared with imported parts, the technology will only be more backward.

Those who can completely maintain the same level of craftsmanship in Germany are already top students.

No way, before 1999, China's auto parts industry was at such a level.

There is absolutely no meaning of black friends.

"Thank you, Mr. Bu Defan. It's really great that you understand us. This is the inspection data of our various batches of parts. All dimensions are within tolerance, and the CPK value can reach 2.1."

When Cao Yang said this, Dr. Hassan, the quality manager next to him, became interested.

After all, he is a professional in this matter.

"Your CPK value can reach 2.1? Are you sure you are not wrong? I have investigated so many domestic manufacturers, most of them can't even reach the passing line of 1.33, and very few can achieve the excellent index of 1.67. As for 2.0 I haven’t come across any of the above.”

With the help of the translator, Dr. Hassan took the test form from Cao Yang.

Before he came to Nanshan Auto Parts Factory for inspection, he had specifically read the drawing of the nut plate, and he naturally kept in mind the tolerance requirements and the like.

When he was in the Deutsche Headquarters, he also went to the site of the nut plate supplier and had some impressions of the relevant data.

Obviously, the set of data in his hand was like a fake compared to what he had imagined.

So neat!

So consistent!

"Director Cao, I want to confirm one thing, are these data measured from different parts, or the result of multiple measurements of the same part?"

Obviously, Hassan had doubts about the data in his hand.

"Dr. Hassan, we have ready-made measuring tools and parts here. I think it may be more convincing than my answer to directly extract a few parts, measure a few parameters, and then compare them with the data in your hands."

Although Cao Yang's face was still immature, it was full of confidence.

This set of molds was designed with the help of the system, so it's no wonder it's not good.

Some time ago, he spent almost every day in the factory, staring at the workers processing molds, in order to mass-produce the nut plate as soon as possible, so as to earn money and earn points, which can be used to exchange for new parts technology.

Otherwise, one day the system disappears and I miss the opportunity to exchange for more parts, I will cry to death.

The development of China's automobile industry is relatively slow, especially the parts and components enterprises, which are very far behind the international ones.

Even in later generations, China's automobile production has been the number one in the world for many years in a row, but there are not many Chinese companies on the list of the world's top 100 auto parts.

China is a big car country, but not a car power.

After rebirth, Cao Yang had a wish, to change this state.

"Good! This is the best."

After Dr. Hassan finished speaking, he personally picked up a few nut plates, went to the inspection table next to him, and carefully inspected them with a vernier caliper.

Dr. Hassan stopped for only a few minutes because he only randomly checked a part of the size data for measurement.

Apparently, Dr. Hassan already has the answer.

PRG mold, also called progressive die, also called continuous die (it is said that continuous die will be canceled in standard terms) is composed of multiple stations, each station completes different processing, and the sequence of each station is related. Complete a series of different stamping processes. After a stroke is completed, the punch feeder moves the material forward according to a fixed step, so that multiple processes can be completed on a pair of molds, generally including punching, blanking, bending, trimming, etc. craft.