reborn industrial empire

It is called the Leipzig of the East. To be honest, everyone looks up to the Germans. You must know that the area of ​​BMW's Leipzig factory is only 0.81 square kilometers, which is less than half of the area of ​​Huayang Power's new factory.

So it can be seen that Jin Xiaoqiang's ambition is huge. The new factory can be called a world-class factory. Let alone other things, the amount of earthwork excavation for the construction of the new factory is astonishingly large.

After receiving the detailed design drawings from the Germans in August last year, Huayang Power started to break ground immediately, and the construction standards are definitely on par with those of world-class large factories.

The first thing to do is to knock down all the old factories within the planned area of ​​the original old factory area, then move the construction waste away, and then excavate the land and lay the foundation.

It seems that the land below the factory will be excavated to a depth of 4-6 meters, and then all of it will be backfilled with sediment from the Hun River that meets anti-vibration standards.

The total amount of earthwork excavation and backfilling alone is up to millions of tons. Such a huge amount of work makes the construction developers in Nan#yang City very happy, because according to the German design standards,

Except for some construction companies with high specifications and technical capabilities that can complete factory construction, some small developers can only participate in the initial earthworks.

Although the wages for this earthwork project are very low, the huge workload still makes many small and medium-sized developers happy.

Of course, Jin Xiaoqiang is not a fool. In addition to obtaining considerable orders for some units that need special care, a large part of other projects will of course fall back into the hands of Huayang Real Estate, which is in his hands.

It is absolutely a waste to have a ready-made engineering team and not use it. Moreover, if you don't do the business of changing your left hand to your right hand, will you see your money flowing into other people's pockets in vain?

Therefore, the engineering team of Huayang Real Estate is undoubtedly the big winner of this major project. Although it is due to the adoption of the joint-stock system, a lot of money will flow out of this part of the construction, but this is also to a large extent

.Relieved Jin Xiaoqiang’s personal financial pressure. After all, Huayang Power is now a wholly-owned company owned by him.

Jin Xiaoqiang has calculated that if Huayang Power undertakes most of the construction of this large factory with an investment of 9 billion, then his Huayang Real Estate can at least recoup its 3 billion investment in this project.

Calculated in this way, this project is actually only an investment of 6 billion, and more than 3 billion of it will be spent on the production line.

The new factory will have a very high degree of automation. A production and transportation line conveyor belt will pass through the second floor of the entire factory, starting from the factory's logistics and distribution workshop, then passing through the stamping workshop, and then entering the welding workshop. Then the painting workshop.

After that comes the final assembly workshop, and finally

Finally, they will even pass by the office area of ​​the factory. In this way, even engineers or white-collar clerks in the factory can see completed production or semi-finished workpieces passing over their heads in their own office area.

, what kind of sense of accomplishment will this be?

The final assembled car will be transported directly to the storage area via the transmission belt. This is definitely a very genius idea.

Of course, this kind of creativity was also completed by a German design team, and it is almost the same as the design of BMW's Leipzig factory.

Completely consistent.

The stamping equipment used in the new factory this time also comes from Germany, but it is not the previous Kohler Company, but the same supplier company used by large companies such as BMW and Audi, Schuler.

The reason why Schuler's products are used is not only because they are more expensive, but also because their technology is more advanced.

It can be said that the stamping machines currently used by many domestic joint ventures are not the top products in the world. On the one hand, it is because foreigners think that such a good stamping machine is not needed. On the other hand, it is also because of funds and other reasons. However,

None of this is a problem at all for Jin Xiaoqiang.

To do something, you must do your best, so when purchasing equipment, Jin Xiaoqiang did not hesitate to use the most advanced equipment. As for Kohler's stamping machine, which was only used for a few years, it will be used next.

Transported to Yangcheng, where the waste heat will continue to be used in the new factory. After all, the original Kohler products are also very good. They are enough for the stamping of most current automobile steel plates, but they are only used in the production of some top-level models.

When it comes to materials, it will be slightly insufficient.

The Kohler stamping equipment currently used by Huayang Power is of the same level as the stamping machines used by most joint venture factories in China. It is also a relatively common 4-step or 5-step stamping machine in the world. The one he purchased this time

The Schuler stamping machine is a 6-sequence high-speed stamping machine.

This kind of stamping machine undoubtedly has more advantages when stamping parts with more complex shapes, especially when producing some models and other equipment with more complex shapes and structures.

Ninety percent of the steel materials used in stamping, especially those involving special steel, will be provided by the company's special metal smelting center. As for some ordinary profiles or higher-level metal materials, Huayang Power

Only then will they consider importing.

More than 60% of the molds used in stamping are produced by Huayang Power, and the accuracy is very high. The highest standard can reach an accuracy of one hundredth of a millimeter. Of course, there are still some high-precision ones.

Molds are currently not manufactured by Huayang Power, and these molds are either imported from Germany or Japan.

These molds will be flushed after each stamping is completed to ensure future production accuracy.

The new stamping production line can stamp 14-16 times per minute. It can stamp 0.6-1.2 mm steel plates into outer covering parts and 2.0 mm steel plates into structural load-bearing reinforcements.

Moreover, he can complete the replacement of all stamping dies within 4 minutes, and can also ensure that the tolerance accuracy is controlled within 0.2 mm.

With such a stamping production line, it will undoubtedly be even more powerful for Huayang Power.

The next welding workshop is even more amazing. You must know that in the welding workshop of BMW's Leipzig factory in Germany, they have more than 700 welding robots, with an automation level of over 97%.

In this workshop, Huayang Dynamics can be said to be no inferior. They have used a total of nearly 700 robots. However, because they need to cover a large area, their degree of automation is slightly lower than that of BMW, but they can still achieve

More than 95 percent automation efficiency.

More than 60% of these welding robots are from Sweden.

products, including more than 200 welding robots on local welding lines and more than 100 welding robots on the general welding line.

And there are some parts that are not particularly critical, but they use Japanese robots. There is no way anyone can make Japanese products cheaper, and for certain trade considerations, these Japanese products have to be given some

take care of.

The most important thing is that in some production lines, Huayang Dynamics also boldly tried to use its own robots. Although the accuracy and efficiency may not be as high as those of the Swedish and Japanese products, after all, they are not some companies that specifically require precision and efficiency.

position, so it can be considered a breakthrough.

Huayang Power itself has plans to expand into the equipment manufacturing industry, so this time can be regarded as a breakthrough and attempt. If you can't believe in your own products, how will you do it in the future?

So although doing so may slow down the efficiency of the entire production line, Jin Xiaoqiang still insists on using his own products, because only in this way can Huayang Power's robotic equipment be tested and accumulate experience, like higher-level

to develop.

If we never go to the field to work, discover problems, and solve problems, then Huayang Power's robot and equipment manufacturing capabilities will never achieve breakthroughs.

Moreover, Huayang Power has also mastered various welding methods such as spot welding, riveting welding, laser copper rod welding, laser welding, arc welding, copper rod welding, stud welding, etc., and these methods have been maximized in this workshop.

application.

The detection equipment also uses a robot setting. There are 4 detection robots at each position. Each robot carries a sensor, processes the data, and finally uses software to cooperate with the sensor.

To achieve the best imaging effect, and then compare it with the CNM three-line offline coordinates, the entire standard is very demanding.

and strict.

I said before that the production process here looks like Rolls-Royce, which is not an exaggeration, because in the painting stage, the new process adopted this time is exactly the same as Rolls-Royce, using a rotating dip coating system.

.

Whitening is to put the body-in-white into a large pool filled with paint, rotate it, soak it, and then use some electroplating modes for coating treatment. The efficiency is greatly improved compared to the previous spraying mode, and it also reduces pollution.

It also saves raw materials, so this system is very advanced and is completely at the level of world-class automobile manufacturers.

The final assembly workshop is the workshop that requires the most workers. If there are many orders, it will require three shifts to meet the market demand.

In this workshop, workers need to integrate the engine, other electronic equipment, first-level car accessories, etc., and also debug key parts such as the chassis, steering wheel, etc., so here is the installation level of the workers

A very demanding place.

Fortunately, there has never been a shortage of qualified and skilled assembly workers in Nan#yang. Even Huayang Power itself has trained many such workers after years of hard work, so their skilled workers have never been

lack.

After the final assembly is completed, it is time to inspect and put it into storage. After the entire process, this world-class factory has begun to take shape!

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